Induction Cap Sealers

Induction Cap Sealers

Automate Smart induction cap sealers are the industry standard for foil sealing! Three models are available to suit all of your production needs. For all applications, contact Kaps-All for Waterless Induction Cap Sealing Systems.

Induction sealers are simple to use and provide an efficient way to seal bottles, creating a packaging seal that can not be tampered with whatsoever.

How do Induction Sealers work?

When the induction coil heats the aluminum foil, the heat is transferred to the heat seal film, which rapidly reaches the melting point and converts an adhesive to bond the cap foil and bottle. 

Why choose KAPS-ALL® for Induction Cap Sealers?

KAPS-ALL Packaging System, Inc. has been designing and building top of the line sealing machines since 1941. The best available components/engineering are provided with each Induction Cap Sealers giving you long- term, low maintenance bottling, and packaging equipment. Complete bottle orienting, cleaning, filling, capping, sealing and diagnostic systems including.

Automatic Induction Cap Sealers

AutoMate’s Proven SMART SEAL® Induction Cap Sealers®. Accommodates All Your Sealing Needs While Outperforming All Others – From the Originator of the “Waterless Cap Sealer® “

Standard Stainless Steel Portable Design – Ideal induction cap sealers for all industries including pharmaceutical, food, chemicals, beverages, cosmetics, etc.

Ultra-Compact – Our induction sealers have minimal space requirements.

High Efficiency – Exclusive induction cap sealer design puts the power into sealing, not into wasted heat requiring water cooling. Lower wattage required for most applications. Built-in power save mode minimizes energy consumption based on line speed and production use.

User-Friendly – An all-digital control panel allows the operator to easily set-up and operates sealer for quick changeovers. Exclusive features such as menus, recipes, sensors and indicator lights allow for quick set-ups. No moving parts. No tools required. Remote controls are available. Capable of handling most containers and caps on one machine

Complete Line Integration – Accomplished with a built-in microcomputer at no extra cost. This allows interfacing with other in-line equipment. AutoMate offers remote control, RS-232 interface, statistical analysis retrieval, skewed cap, loose cap, missing cap and stalled bottle detection, etc.

Competitive Pricing – The AutoMate Cap induction cap sealers are priced to be well within everyone’s budget. They are the most competitively priced, built to last sealers with more standard and advanced features than any other sealer available. AutoMate uses stainless steel where others use aluminum and/or plastic.

Versatile – Accommodates all container materials including PE, PP, PET, PS, PVC, Metal and Glass. Induction Sealers cap all materials, including plastic and metal.

IQ-OQ- Professionally prepared validation and documentation assistance available to suit your exact needs.

Hi-Tech Microprocessor – Controls and compensated induction cap sealing power – detects low power conditions/brownouts – automatically adjusts for varying loads to maintain correct sealing power. Indicator LEDs display setup and machine status. Over 23 possible faults are displayed on an LED screen.

Maximum Power Output – Beware of inexpensive induction cap sealers that offer 2KW of power or less. The Model AM-250 and Model AM-500 offers more output power than other “Waterless” induction sealers available today. Maximum power output enables the user versatility for difficult applications and the ability to meet future production requirements.

Self-Calibration – All induction cap sealing machines containing electronics need to be calibrated. ONLY AutoMate Induction Sealers have a built-in “STANDARD” calibration feature to verify that the sealer is performing to its maximum requirements and accuracy based on YOUR line voltage.

FAQs

KAPS-ALL is a leading designer and manufacturer of quality packaging and bottling machinery and systems since 1941. KAPS-ALL machines operate worldwide, using state-of-the-art components, techniques and exclusive patents, resulting in proven performance, reliability and versatility to keep pace with current and future production demands.
 

Contact KAPS-ALL or a KAPS-ALL Sales Representative. KAPS-ALL's experienced staff can guide you in choosing the model that fits your current and future needs.

You can purchase a KAPS-ALL product directly from KAPS-ALL or from a local KAPS-ALL Sales Representative. KAPS-ALL offers a free demonstration and testing of your product before you buy at no cost or obligation.

KAPS-ALL simple patented machine designs can usually be serviced by your own staff. KAPS-ALL's local representatives and factory technicians are also available.

A complete inventory of parts are available for immediate shipment.

Kaps-All Packaging Systems, Inc. has been making quality capping and packaging machinery since 1941. Several of the models that have been made over the years have been replaced by newer, more efficient and better performing machines. For this reason some of the older models have been discontinued (The discontinued models in most cases are no longer being supported). Because of this, we strongly suggest that anyone who wishes to purchase a used machine (That was at one time manufactured from Kaps-All) that you review it with us prior to purchasing. We provide this service at no charge and will help you verify that the machine is in fact a bonafide Kaps-All Machine. In addition, we will help you determine the age, the original usage and the value of the machine to see if you are getting the best deal possible. Most importantly, we will confirm and verify that the machine is a safe machine and in safe current operating condition. Again, this is a service we provide at no charge and we would strongly suggest that you take advantage of this offer.
 
Over the years we have found many machines that have been purchased used that are not only several decades old but totally non-workable and very over-priced. This is why we are providing this service; to help you make the best decision possible when purchasing or reviewing used machines in the field. In addition, the following models are obsolete and are not being serviced by Kaps-All any longer. These models include: A, B (BA, B-A2, BC, BD, BE), C, D, E, F (F4, F6, F8), A2, GA, GC, GD, GE, and GA2. If you have one of these models we would suggest that you contact the people you purchased it from to either return it or get support from them. If you do wish to purchase one of these obsolete models (We strongly suggest you DO NOT), be advised that there are other used machines in the field that are more recent and would serve you better. Although Kaps-All machinery is very versatile, some used machines may have been tailored for particular applications hindering the ability to run standard applications. Contacting a Kaps-All representative will give you insight on the use of the used machine in question for your application.
 
Additionally, pictures will help our representative identify any missing components or blatant defects that may become costly once purchased. Although there are deals to be had, it is very common to see necessary replacement components yield a machine more costly than a new machine or a used one with all components in place. Not to mention, used machines do not come with the standard two year Kaps-All warranty. An important concern of Kaps-All Packaging Systems, Inc. is to not only provide the best functional machines for your application and the machines that will best support your needs (Financially & most trouble free) but also the safest machines possible. Many of our machines have had safety upgrades over the years such as; enhanced guarding, interlocking switches, updated safety stickers and warnings, etc., etc. We will be happy to assist you with updating any of your older machines to provide you with updated guarding, safety features and warning stickers at little to no cost. We are sure that once you know this service is available, you would want to take advantage of it to insure the safety of your workers and operation.
 
For our review of any used machine, please call or submit any inquiry with photos via our support ticket feature under “Support” in the navigation bar on our website.