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GE4 Portable Combination Capper / Over Capper / Lidder

Cappers, and Capping Machines

  • GE4 Portable Combination Capper / Over Capper / Lidder (Cappers)

GE4 Portable Combination Capper / Over Capper / Lidder: Versatile and Efficient Packaging Solution with Speeds up to 80 BPM

Discover the Model GE4 Portable Combination Capper / Over Capper / Lidder from Kaps-All Packaging Systems. This fully automatic machine offers a versatile solution for your packaging needs, combining capping, over capping, and lidding functionalities in a single unit. With its compact design requiring only 32" of line space, the GE4 optimizes efficiency while accommodating screw caps of all materials and styles, ranging from 13mm to 70mm, including pilfer-evident and child-resistant closures. Its portability allows for seamless integration across production lines, delivering unrivaled versatility. From metal and glass to plastic containers, the GE4 handles a diverse range of products, including low jars, vials, and even 2-1/2 gallon containers.

Reliability and Convenience

The GE4 Combination Capper comes equipped with an array of standard features that demonstrate our commitment to excellence. With a two-year guarantee on all parts, we prioritize durability and reliability, ensuring your packaging operations run smoothly. The stainless steel 7’6” conveyor frame, featuring a DC variable speed drive and Delrin chain with stainless steel pins, provides a robust foundation for uninterrupted performance. The stainless steel enclosure with Lexan doors ensures optimal safety, enclosing the spindle and gripper section down to the conveyor.

Our patented design eliminates the need for changeover parts, enabling the GE4 to accommodate a wide range of standard caps, container shapes, and sizes. The stainless steel adjustable upper and lower cap chutes handle caps from 13mm to 70mm, offering flexibility for various packaging requirements. Calibrated settings allow for ease and repeatability of changeovers, minimizing downtime and maximizing efficiency. Additionally, the machine features a stainless steel 3.5 cubic foot upright cap supply hopper (pre-feeder) and stainless steel guarding of the upper drive section for enhanced performance.

User-Friendly Operation and Maintenance

The GE4 is designed with user-friendliness and maintenance in mind. All electronically controlled variable speed drives facilitate easy adjustments to suit your specific needs. The Nema 12 electrical components ensure safe and reliable operation. With four swivel wheels, the machine is portable and easy to maneuver within your facility. Mounting facilities are provided for using a second set of bottle gripper belts, further enhancing flexibility.

The one-piece solid welded construction cabinet is epoxy painted, promoting cleanliness and simplifying maintenance. Stainless steel machine leveling screws with floor pads guarantee stability and easy setup. The GE4 incorporates a "no bottle/no cap release from chute" feature, ensuring accurate and efficient operation. Additionally, all parts are modularized for quick replacement, minimizing downtime and reducing the need for extensive tools. Stainless steel bolts and fasteners are used throughout the machine, enhancing its durability and longevity. Interlocking safety switches on the Lexan guarding enclosure prioritize operator safety, ensuring the machine will not run unless the doors are securely closed.

Customizable Options for Enhanced Performance

Tailor the GE4 Combination Capper to meet your specific requirements with our range of optional features. Choose a stainless steel frame and cabinet for increased durability and an elevated aesthetic. Nickel or chrome plating options are available for visible painted surfaces above the conveyor, adding a touch of sophistication to your machine. Additional options include motorized capper head height adjustment, Mini-L stainless steel low-profile hopper/elevator, conveyor extensions, and (IQ-OQ) complete installation and operational qualification protocol documentation. Customize your machine for optimal performance and efficiency.

Optimize Your Packaging Processes with the Model GE4

The GE4 Combination Capper operates on a 110V 1Ph 50/60Hz power supply (NEMA 12) and requires an air supply of 2 to 4 cubic ft/min. With a base machine dimension of 32", it is compact and space-efficient. When crated, the machine measures 8' L x 4' W x 6' 8" H and weighs 1300 lbs.

Invest in the Model GE4 Portable Combination Capper / Over Capper / Lidder from Kaps-All Packaging Systems to optimize your packaging processes. Experience versatility, reliability, and efficiency in one powerful machine.

Features:

THE MODEL “G-E4” CAPPER COMES EQUIPPED WITH THE FOLLOWING STANDARD FEATURES AT NO CHARGE:

  1. Two full-year guarantee on all parts.
  2. Stainless steel 7’6” conveyor frame DC variable speed drive with a 4 1/2” wide Delrin chain with stainless steel pins, stainless steel drive and idler shafts with reinforced nylon conveyor rail posts, stainless steel conveyor end guards and non-corrosive drive and idler conveyor top chain sprocket. (left to right travel standard)  Note: (Machine also can be purchased without conveyor).
  3. Stainless steel enclosure with Lexan doors on front and back enclosing spindle and gripper section down to conveyor.
  4. Patented design eliminates need for changeover parts for a wide range of standard caps, container shapes and sizes.
  5. Patented stainless steel adjustable upper and lower cap chutes to handle from 13mm to 70mm standard flat CT caps.
  6. Calibrated settings allow for ease and repeatability of changeover.
  7. Stainless steel 3.5 cubic foot upright cap supply hopper (pre-feeder).
  8. Stainless steel guarding of upper drive section.
  9. One pair of stainless steel bottle gripper belt housings complete with belts and drives.
  10. All stainless steel bottle gripper belt and spindle shafting.
  11. Heavy duty patented multiple disc adjustable torque clutches which give a consistent torque and minimize wear on cap tightening discs (one pair).
  12. All electronically controlled variable speed drives for ease of adjustment.
  13. All Nema 12 electrical components.
  14. Portable on four swivel wheels for easy maneuvering.
  15. Mounting facilities for using a second set of bottle gripper belts.
  16. One piece solid welded construction cabinet epoxy painted for both cleanliness and easy maintenance.
  17. All rotary cap feeders have stainless steel and FDA approved materials for all contact parts.
  18. Air filter-regulator for feeder.
  19. Stainless steel machine leveling screws with floor pads.
  20. No bottle/no cap release from chute.
  21. All parts modularized for quick replacement.  Little to no tools required.
  22. All stainless steel bolts and fasteners throughout.
  23. Interlocking safety switches on Lexan guarding enclosure so machine will not run unless doors are closed

 

Options:

THE MODEL “G-E4” CAPPER CAN BE EQUIPPED WITH THE FOLLOWING OPTIONAL FEATURES:

  1. Stainless steel frame and cabinet
  2. All visible painted surfaces above conveyor to be either nickel or chrome plated
  3. Motorized Capper head height adjustment
  4. Mini-L stainless steel low profile hopper/elevator
  5. Conveyor extensions
  6. (IQ-OQ) Complete installation and operational qualification protocol documentation

Ideal For:

  • Caps of all materials from 8mm-70mm.
  • Vials up to 2-1/2 gallon containers
  • Speeds up to 80 bottles/minute

Air-Electrical:

  • 110V 1Ph 50/60Hz (NEMA 12)
  • Air 2 to 4 cubic ft/min

Size:

  • Base Machine Dimension: 32”
  • Crated Dimension: 8' L x 4' W x 6' 8" H 
  • Crated Weight  1300lbs