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AM-DA Quality Control Center

AutoMate Technologies Diagnostic Inspection Center allows for non Contact / Non Destructive Testing and Rejection for multiple specifications in one center.

 

  • Bottle Counter and Rate Meter Module (Standard).
  • Conveyor Speed Monitor with encoder and alarm Module (Standard).
  • Missing Cap Detector Module (Standard).
  • Exclusive user friendly Allen Bradley color touch screen controls for ease of set up/operation.
  • Allen Bradley PLC
  • Solid one piece heavy duty welded frame on swivel castors with S.S. leveling screws. Fits over existing conveyor complete with effortless linear height adjustment.
  • Exclusive customized sensor modules complete with fully adjusting stainless steel patented clamps to adjust from one container size and cap size to another with calibrated controls, dials and scales for ease of set-up.
  • Outputs and controls for optional reject bottle system.
  • Multi-level password protected
  • Capable of holding 50 recipes.
  • S.S. guarding/Lexan door with interlocking safety switches.
  • On screen event data and fault counters.
  • Non-Contact/Non-Destructive Testing.
  • Numerous inspection modules available to complete the detection/inspection and rejection of defects for your exact needs.
  • Custom inspection modules available as needed.
  • Consecutive fault indicator with alarm.
  • Metric units displayed.
  • Input-output diagnostic screens

 

  • Green/Red stack light (Green machine running/Red machine ready to run)             
  • Optional audible alarm to work with yellow flashing light when a fault occurs                                                                           
  • Reject System to push bottles off conveyor if they register as a fault.                                                                                                      
  • Reject tray full sensor (Activates provided fault light and output when full)            
  • Reject verification sensor (Confirms that defect was in fact rejected to tray) (6B)   
  • Variable speed Bottle separator to separate bottles prior to entering inspection chamber                          
  • Label presence or absence module (For luminescent treated labels) (1 module needed for each label position) each                                                                                                                                                        
  • Neck band presence or absence module with optical brightener luminescent treated neck bands          
  • Bar code reader module to verify presence of correct bar code on container (The bar codes must all be facing in one direction, facing out towards conveyor rail)                                                                           
  • Laser detector crooked/skewed/loose cap module                                                            
  • Missing heat induction foil on bottle module                                                                     
  • Ethernet output external port with protective cover (For system connectivity)               
  • Color verification module to confirm that only the proper color (Cap or containers) passes through INSPECTION center                                                                                                                                                       
  • Camera inspection module (May be used to verify label squareness, date/lot, correct label ,etc.).  One camera module needed for each inspection (Each)                                                                                         
  • Cotton presence, absence, excess, etc. Module (This Module will replace the standard missing cap detector Module #3 page 1 if requested on order)                                                                                                  
  • Low air pressure sensor Module.  Adjustable to set off alarm/light if line pressure of AM-DA or any other machines sharing same air supply falls below needed level                                                             
  • Bottle back up sensor Module.  Detects down stream blockage/back up.  Sets off alarm/light and provides outside contact (Such as optional bottle separator, option 8)                                                                       
  • Gross fill level detection Module.  Ask for information for specific application
  • Fallen bottle detection module.  A container laying sideways on conveyor will be sensed and rejected with optional rejection                                                                                                                                       

 

Air-Electrical:

  • 110v AC, 1Phase, 50/60 hertz
  • Less than 1 CFM of air at 60 PSI used for rejection

 

Size:

  • 3’ x 3’ x 3’ Box on Skid
  • 120 lbs. Shipping weight
Download plan view layout
DWG PDF