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AM-500 High Speed Induction Sealer

High Speed Automatic Induction Sealing Machine

The Model AM-500 is the right choice for high speed production.  The AM-500 delivers twice the power of the model AM-250. 5,000 Watts this is 5x as powerful as many competitors machines!  This allows for very high conveyor speeds and extra demanding cap sealing requirements.  AutoMate's Model AM-500 is the most powerful waterless cap sealer on the market. 

  • State of the art patented surface mount electronic system eliminates the need for water-cooling, radiators, pumps, etc.
  • For cap sizes of up to and including 70mm diameter (other sealing heads available for larger and specialty caps).
  • Patented design energy efficient foil sealing systems come complete and ready to use pre-assembled.
  • User friendly menus and recipe storage.
  • Multi-language. SCREENS IN ENGLISH, SPANISH AND FRENCH.
  • Sealed, gasketed electronics provides protection for demanding environments.
  • LED “Heart-Beat” monitoring for simplified servicing.  No moving parts.
  • Load sensitive operator assist “LED BAR GRAPH”, for easy set-up and operating status (patent pending).
  • Consecutive and excessive fault detection.
  • Built in power save mode minimizes energy consumption based on line speed and production use.
  • Utilizes advanced circuitry to replace the antiquated IGBT circuit-for increased power and minimizes waste heat production.
  • Portable one piece welded frame complete with locking swivel castors and stainless steel elevating/leveling screws with floor pads.
  • Fast and easy changeovers, sealing head height adjustment-accommodates 1” tall to 14" tall containers with a simple hand adjustment. Minimizes downtime between changeovers from one size to another.
  • Standard digital display bottle counter and rate meter (bottles per minute).
  • Mini-computer keeps track of basic statistics which include: A)  Total bottles sealed  B) Sealing power used  C) Batch and lot Numbers  D) Date  E) Faults encountered  F) Time  G)  Multi-Language Screens  H)  Conveyor speed  I).  Etc. etc.
  • Loss of current indicator.  Internal circuitry provides monitoring of sealing head power.  Automatically adjusts power as needed.
  • Interlocking stainless steel safety guards with switches to deactivate head if unit is opened while running.
  • Easy to read two line digital full text display, provides all information including statistics.  All faults and operating information is in plain English.  All operator settings including LED indicator lights at your fingertips. Minimizes operator training.
  • Main power switch with OSHA lockout for servicing.
  • State of the art plug in manifold with LED lights provided for sensors to hook up with no wiring required.
  • IQ-OQ validation assistance available

Model AM-500 (more than 5,000 watts of output power at the sealing head where it is used)

  • Stalled Bottle Detector (PATENTED)-Internal software with external photoelectric detectors sense back up of containers under the sealing head. 

  • Missing Foil Liner/Missing Cap Detector - Senses the presence of foil liner/or missing cap.  

  • Light/Alarm Indicators: YELLOW or AUDIBLE: Fault Occured / GREEN: Sealing Head is ON (Running) / RED: Sealing Head is OFF (Not Running)     

  • Portable one piece welded cart included in base price (A $750.00 value from competitors)              

  • Computer Interface - RS-232 connector to download statistics, etc. from sealer’s computer to printer and/or computer, for validation/ documentation use.

  • (IQ-OQ) - Complete installation and operational qualification protocol documentation (A $2,900.00  value from competitors)               

  • Reject System:  Pushes faulty bottles off conveyor (Such as missing foil/cap, crooked cap).

  • Self monitoring conveyor speed  Advises operator if conveyor speed was changed thereby affecting proper sealing (utilizes encoder on conveyor) (PATENTED)  

  • High and crooked cap laser detection (should be used with reject system). (for up to 120mm caps)

  • Ultra sensitive foil temperature monitoring system (PATENTED) Accurate Testing of sealed bottles with operator controlled high and low temperature parameters (used with separate reject system)                                                                                        

  • Portable field strength meter Model AM-CSM-4 accurately measures the field strength of any induction sealer.  Assists in verifying that the cap sealer is producing the same repeatable sealing field every time. See separate brochure for more details.  Ideal for proper validation and documentation.  Comes complete with carrying case. (Standard price is $975. Discounted  if  ordered with sealer)     

  • Remote start/stop water tight controls with 12’ supply cord.  For each additional foot of supply cord (up to 75 feet), add an additional $5.25 per foot (advise if more than 75 feet is needed)

Ideal For:

• Ideal For: High Speed production and all industries

Air-Electrical:

205-240V, 1 Phase, 50-60 Hertz (approximately 18 amps maximum).

Size:

- Crated Machine Weight: 400lbs

- Shipping Measurements  crated 5” x 3.5’ x 3’

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Disclaimer: Machines shown in videos and photos may contain optional accessories.