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GA6 Portable Combination Capper / Over Capper / Lidder

Cappers, and Capping Machines

  • GA6 Portable Combination Capper / Over Capper / Lidder (Cappers)

Introducing the GA6 Portable Combination Capper/Over Capper/Lidder

The GA6 Portable Combination Capper/Over Capper/Lidder is a versatile and efficient solution for all your capping needs. This fully automatic machine offers the convenience of handling screw caps of all materials and styles, ranging from 13mm to 70mm, including pilfer-evident and child-resistant closures. Moreover, it excels at applying caps, lids, and fitments of various materials and styles over containers. The portability of the GA6 allows for seamless integration into multiple production lines. With the ability to handle metal, glass, or plastic containers, from low jars and vials up to 2-1/2 gallons, this machine is a reliable asset for your packaging operations. The GA6 comes equipped with a standard rotary cap feeder, ensuring consistent performance.

Exemplary Features for Unmatched Performance

The GA6 Capper boasts a range of standard features that make it a standout option in the industry. These features are included at no extra charge, delivering excellent value for your investment:

Two-Year Guarantee for Peace of Mind

We stand behind the quality and durability of the GA6 Capper, which is why we offer a two-year full guarantee. This commitment to customer satisfaction ensures you can rely on our machine for years to come.

Robust Stainless Steel Construction

The GA6 Capper features a stainless steel 7'6" conveyor frame, which houses a DC variable speed drive and a 4 1/2" wide Delrin chain with stainless steel pins. The machine also includes stainless steel drive and idler shafts with reinforced nylon conveyor rail posts, as well as stainless steel conveyor end guards and non-corrosive drive and idler conveyor top chain sprockets. It's worth noting that the machine can also be purchased without a conveyor if desired.

Exceptional Cap Handling Capabilities

With the GA6 Capper, you don't need to worry about changeover parts for different cap sizes, container shapes, or sizes. The machine is equipped with stainless steel adjustable upper and lower cap chutes that can handle standard flat CT caps ranging from 13mm to 70mm. This flexibility allows for seamless integration into your existing production setup.

Efficient Cap Supply and Protection

The GA6 Capper includes a stainless steel 3.5 cubic foot cap supply hopper (pre-feeder), ensuring a steady and reliable cap feeding process. Additionally, the upper spindle section is guarded with stainless steel, protecting the delicate components of the machine while ensuring optimal performance.

Enhanced Stability and Durability

To ensure smooth operation and minimize wear on cap tightening discs, the GA6 Capper incorporates heavy-duty patented multiple disc adjustable torque clutches. These clutches provide consistent torque, resulting in precise and reliable cap tightening. The machine also features all DC electronically controlled variable speed drives and NEMA 12 electrical components, ensuring excellent control and performance.

Portable Design for Versatility

Designed with mobility in mind, the GA6 Capper is equipped with four swivel wheels, making it easy to maneuver and relocate within your production facility. This portability allows you to adapt the machine to different production lines with minimal effort.

Focus on Safety and Maintenance

The GA6 Capper includes interlocking safety switches on the Lexan guarding enclosure. These switches prevent the machine from running unless the doors are securely closed, ensuring the safety of your operators. The machine's one-piece solid welded construction cabinet is painted with white epoxy, providing both cleanliness and easy maintenance.

Quick Replacement and Reliable Fastening

For ease of maintenance and minimal downtime, all parts of the GA6 Capper are modularized for quick replacement. The machine features all stainless steel bolts and fasteners throughout, ensuring durability and reliable performance.

Optional Features for Further Enhancement

To tailor the GA6 Capper to your specific needs, we offer a range of optional features that can be added to the base machine:

Customizable Frame and Cabinet

Choose the stainless steel frame and cabinet option to enhance the machine's durability and aesthetics. This option ensures longevity even in demanding production environments.

Sleek Design for Enhanced Appearance

Opt for all visible painted surfaces above the conveyor to be either nickel or chrome plated. This feature adds a touch of sophistication to the machine's appearance.

Height Adjustment for Added Convenience

The motorized capper head height adjustment feature allows for easy customization and adaptation to different container heights. This versatility ensures a seamless capping process across various product lines.

Streamlined Hopper/Elevator for Efficiency

Upgrade to the Mini-L stainless steel low-profile hopper/elevator for a compact and efficient cap supply system. This feature optimizes space utilization and improves overall workflow.

Reliable Bulk Elevator Option

Consider adding the stainless steel bulk elevator to your GA6 Capper for efficient handling of caps in bulk quantities. This option is especially useful for high-volume production lines.

Extended Conveyor for Increased Flexibility

If your production line requires additional conveyor length, the conveyor extensions option provides the necessary flexibility to accommodate your specific needs.

Complete Documentation for Compliance

For regulatory compliance and peace of mind, we offer the option of including the IQ-OQ (Installation Qualification-Operational Qualification) complete installation and operational qualification protocol documentation.

Versatile Applications for Various Cap and Container Types

The GA6 Capper is designed to handle caps of all materials, ranging from 8mm to 70mm, ensuring compatibility with a wide range of products. It's capable of capping vials, as well as containers up to 2-1/2 gallons. With speeds of up to 200 bottles per minute, the GA6 Capper delivers efficient and reliable performance in high-demand production environments.

Technical Specifications for Seamless Integration

To ensure smooth integration into your production line, the GA6 Capper operates at 220V, 3Ph 50/60Hz (NEMA 12) electrical specifications. It requires an air supply of 2 to 4 cubic ft/min for optimal performance. The base machine measures 38" in dimensions, while the crated dimension is 8' L x 4' W x 6' 8" H. The crated weight of the GA6 Capper is approximately 1500 lbs.

Elevate Your Capping Process with the GA6 Capper

With its exceptional features, versatility, and reliable performance, the GA6 Portable Combination Capper/Over Capper/Lidder is the ideal solution for all your capping needs. Contact Kaps-All Packaging Systems today to learn how the GA6 Capper can enhance your production line's efficiency and reliability.

Features:

THE MODEL “GA6” CAPPER COMES EQUIPPED WITH THE FOLLOWING STANDARD FEATURES AT NO CHARGE:

  1. Two full-year guarantee.
  2. Stainless steel 7’6” conveyor frame DC variable speed drive with a 4 1/2” wide Delrin chain stainless steel pins, stainless steel drive and idler shafts with reinforced nylon conveyor rail posts, stainless steel conveyor end guards and non-corrosive drive and idler conveyor top chain sprockets. Note: (Machine also can be purchased without conveyor).
  3. Stainless steel enclosure with Lexan doors on front and back enclosing spindle and gripper section down to Conveyor.
  4. No changeover parts needed for a wide range of standard cap sizes, container shapes and sizes.
  5. Stainless steel adjustable upper and lower cap chutes to handle from 13mm to 70mm standard flat CT caps.
  6. Stainless steel 3.5 cubic foot cap supply hopper (pre-feeder).
  7. Stainless steel guarding of upper spindle section.
  8. One pair of stainless steel bottle gripper belt housings with belts and drives.
  9. All stainless steel bottle gripper belt and spindle shafting.
  10. Heavy duty patented multiple disc adjustable torque clutches which will give a consistent torque and minimize wear on cap tightening discs (one pair).
  11. All D.C. electronically controlled variable speed drives.
  12. All Nema 12 electrical components.
  13. Portable on four swivel wheels for easy maneuvering.
  14. Mounting facilities for using a second set of bottle gripper belts.
  15. One piece solid welded construction cabinet painted white epoxy for both cleanliness and easy maintenance.
  16. All rotary cap feeders have stainless steel and FDA approved materials for all contact parts.
  17. Air filter-regulator for feeder.
  18. Stainless steel machine leveling screws with floor pads.
  19. No bottle/no cap release from chute.
  20. All parts modularized for quick replacement.
  21. All stainless steel bolts and fasteners throughout.
  22. Interlocking safety switches on Lexan guarding enclosure so machine will not run unless doors are closed

 

Options:

THE MODEL “GA6” CAPPER CAN BE EQUIPPED WITH THE FOLLOWING OPTIONAL FEATURES:

  1. Stainless steel frame and cabinet
  2. All visible painted surfaces above conveyor to be either nickel or chrome plated                                                              
  3. Motorized Capper head height adjustment                                                                                                                                                                                                                                                                                                                                                 
  4. Mini-L stainless steel low profile hopper/elevator                                                                                                                      
  5. Stainless steel Bulk Elevator
  6. Conveyor extensions                                                                                                                                                                        
  7. (IQ-OQ) Complete installation and operational qualification protocol documentation

 

Ideal For:

- Caps of all materials from 8mm-70mm.

- Vials up to 2-1/2 gallon containers

- Speeds up to 200 bottles/minute

 

Air-Electrical:

- 220V, 3Ph 50/60Hz (NEMA 12)

- Air 2 to 4 cubic ft/min

 

Size:

- Base Machine Dimension: 38”

- Crated Dimension: 8' L x 4' W x 6' 8" H 

- Crated Weight  1500lbs