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AU-3 Compact Unscrambler

The Model AU-3 has most of the same features and options as the Model AU-6 except that it requires only 45 inches x 65 inches of floor space. It is the smallest fully automatic unscrambler in the industry--handling a wide range of containers with little or no parts, no air and has a low profile (the maximum height is 60 inches). Virtually all styles and shapes of plastic, metal and corrugated containers can be handled in the range of 1/2 inch to 6 inches tall and up to 3 inches wide. A wide range of speeds can be obtained depending upon container size.

KAPS-ALL Automatic Bottle Unscramblers effectively automate packaging production lines affording increased efficiency, savings and productivity. Savings are realized through effective use of personnel and associated costs over manual/semi-automatic unscrambler operations. KAPS-ALL unscramblers are designed for quick changeovers (accomplished in a few minutes) and durability resulting in less downtime. All unscramblers can be upgraded with the ability to change production lines without buying new machinery or training new personnel.

  1. Compact Design requires less than a 5’ x 4’ foot print (only 4 ft. of line space).
  2. Low profile 30” diameter stainless steel pre-feeder.
  3. Exclusive patent pending design eliminating numerous change parts.
  4. Fully adjustable orienting mechanism to handle a wide range of containers.
  5. Minimal to no changeover parts needed for a wide range of plastic round, square, rectangular, and oval containers from 3/4” to 3” wide and 1 1/2” tall up to 6” tall.
  6. Heavy duty welded construction frame.
  7. Electronic variable speed controls for all orienting functions.
  8. Non-marring contact parts for pre-feeder, orienting mechanism and discharge exit.
  9. Can be used with existing conveyor or with an optional stainless steel Feed Systems conveyor listed below.
  10. Automatic Electronic bottle counter.
  11. No air required for most applications.
  12. Stainless steel and Lexan covers and guards throughout allowing for wide access for easy adjustments.
  13. Calibrated settings allow for ease and repeatability of changeovers.
  14. Computer designed for a quiet, smooth, dependable operation.
  15. Left to right conveyor discharge is standard.
  16. Complete with 10 cubic foot stainless steel floor level bottle supply hopper and elevator complete with cleanout door for easy unloading.
  17. Other size hoppers available.
  18. Interlocking safety switches on lexan guarding
  • Hopper upgrades up to 20 cubic foot.
  • Air Ionizer Cleaner with Ionizing Monitor (see Model AU-3C)
  • IQ/OQ Documentation Available.
  • Lexan Prefeeder and Hopper Cover
  • Casters option for portable needs.
  • Red/Green Status indicator lights.
  • Low Hopper Level Indicator.
  • Discharge backup eye.

Ideal For:

  • Round, Square, Oval, Triangular and Rectangular Bottles.
  • Plastic, Corrugated and Tin Bottles
  • 3" diameter and 6" tall maximum bottle size
  • speeds up to 300 bottles/minute

Air-Electrical:

  • 110V 1Ph 50/60Hz (NEMA 12)
  • No air required

Size:

  • Base Machine Dimension:
  • Crated Dimension: 8' L x 5' W x 6' 8" H

 

Download plan view layout
DWG PDF